Cut & Sew

Cut & Sew Manufacturing Services

ASAT Apparel International is a leading cut and sew clothing manufacturing factory, providing custom apparel manufacturing services for international fashion brands, private labels, eCommerce retailers, and clothing wholesalers. We specialize in low MOQ custom clothing production and high-volume garment manufacturing, offering complete OEM/ODM solutions including tech pack development, fabric sourcing, CAD pattern making, precision cutting, expert stitching, private labeling, and packaging. With state-of-the-art machinery and quality control systems.

Our cut and sew process covers a wide range of apparel categories, including but not limited to:

  • Activewear & Athleisure (Leggings, Compression Wear, Sports Bras, Gym Hoodies)

  • Martial Arts & Combat Sports Gear (MMA Shorts, Rash Guards, BJJ Gi, Karate Uniforms)

  • Sports Team Uniforms (Soccer, Baseball, Basketball, American Football, Ice Hockey)

  • Streetwear & Casualwear (Oversized T-Shirts, Cargo Pants, Flannel Shirts, Jackets)

  • Corporate & School Uniforms (Scrubs, Polo Shirts, Lab Coats, Workwear, School Blazers)

1. Technical Design & Custom Pattern Development

Our process begins with your tech packs, sketches, or design references. Our expert in-house pattern makers use CAD software to create custom patterns according to your brand’s measurements, fit preferences, and sizing standards.

  • Grading for sizes XS to 5XL+

  • Styles: T-shirts, hoodies, joggers, uniforms, jackets, rash guards, leggings, and more

  • Flat pattern drafting & 3D virtual sampling available

2. Fabric Sourcing and Material Finalization

Choose from over 300+ premium fabrics including cotton, polyester, spandex, lycra, fleece, terry, French terry, mesh, and more. We also offer performance fabrics with:

  • Moisture-wicking and anti-bacterial properties

  • UV-protection and 4-way stretch

  • GOTS certified organic cotton and recycled polyester on request

We help finalize materials based on product category, target market, and seasonality—keeping USA fashion trends and climate in mind.

3. Sample Development – Fit, Fabric, and Function Testing

Before bulk production, we create pre-production samples that represent your exact design specifications.

  • Turnaround: 7–10 days per style

  • Sample types: Fit sample, sales sample, photo sample, size set

  • Detailed testing for shrinkage, colorfastness, stretch & strength

Fact: 92% of our international clients approve samples in the first round due to our detailed patterning and communication.

4. Precision Cut and Sew Process

Our state-of-the-art cutting and sewing units combine craftsmanship with technology:

Auto-spreader and laser-guided cutting machines

Stitch types: Flatlock, overlock, coverstitch, double-needle, bartack, lockstitch

We follow lean manufacturing practices to reduce fabric wastage and enhance production efficiency.

At ASAT Apparel, every garment goes through a meticulously planned cut and sew workflow, managed by experienced technicians and quality inspectors at every stage. We accommodate complex garment construction, multiple fabric types (knits, woven, stretch, fleece, etc.), and specialty requests such as sublimated panels, mesh inserts, zippers, and embroidery placements. Our production lines are optimized for both sample development and large-scale bulk orders, ensuring fast turnaround without compromising on fit, finish, or durability. This precision-driven process makes us a trusted partner for global brands seeking consistent, scalable, and high-quality apparel manufacturing from Pakistan.

5. Rigorous Quality Assurance & Garment Testing

Every item undergoes a multi-point QC inspection before packing:

  • Visual checks: Stitch accuracy, pattern alignment, logo placement

  • Functional testing: Stretch, stress points, trims, and zippers

  • AQL standards followed (2.5 level for most orders)

6. Cut & Sew Apparel for All Categories

We provide custom cut and sew manufacturing for a wide range of apparel categories, including:

  • Martial Arts Gear: Karate uniforms, Judo gi, BJJ, Taekwondo

  • MMA & Combat Wear: Rash guards, MMA shorts, grappling tights

  • Athletic & Sports Uniforms: Soccer, Baseball, American Football, Ice Hockey, Volleyball, Cricket

  • Fitness Apparel: Compression wear, gym sets, leggings, tank tops, dry-fit T-shirts

  • Lifestyle Apparel: Hoodies, tracksuits, t-shirts, joggers

We also accommodate custom designs, tech pack development, and private label branding for each category. Whether you’re a startup or a high-volume distributor in our country, ASAT Apparel ensures top-tier quality and consistent sizing across all product types.

7. Advanced Cut and Sew Machinery

We invest in automated production technology to ensure quality and scalability:

  • Gerber auto-cutting machines

  • Juki, Pegasus, and Brother industrial sewing machines

  • Special units for embroidery, sublimation, digital printing, and pressing

This setup allows us to deliver bulk orders with tight lead times—without compromising finish.

8. Beyond Cut & Sew – Full-Service Apparel Production

ASAT Apparel International is more than a manufacturer—we’re your long-term production partner.

In addition to Cut & Sew, we provide:

  • Sublimation, Screen Printing & Digital Printing

  • Embroidery & Applique Work

  • Washing (Stone, Enzyme, Silicon)

  • Dyeing Services (Reactive, Vat, Pigment)

  • Custom Branding & Packaging (Hang Tags, Woven Labels, Polybags, Cartons)

Our one-stop manufacturing model gives international clothing brands an edge in quality, consistency, and cost.

Why International Buyers Trust ASAT Apparel:

  • Low MOQ Cut and Sew Production (starting from 50–100 pcs per style)

  • Access to Over 200+ Fabric Options – Cotton, Spandex, Lycra, Polyester, Bamboo, Fleece, and Technical Blends

  • Full Package Production (FPP) – OEM & ODM Apparel Solutions with Private Label Customization

  • Strict Quality Assurance Protocols – Multi-point inspections, lab testing (if required), and compliance with U.S. safety & import standards

  • Export-Focused Production – Specialized in shipping to the USA with reliable freight and customs handling support

ASAT Apparel is not just a factory—we are your manufacturing partner, empowering your brand with premium custom apparel built for the international market.